BrasstechEngineering · Est. 2007
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Quality & certifications

Certified. Tested. Traceable.

Five certifications, two metrology rooms, and a single dispatch record that ties every shipped part back to the raw brass heat number it was made from.

Q-01

IATF 16949 — Automotive Quality Management System

Scope · Automotive supply, OEM and Tier-1

IATF 16949 is the automotive industry's global QMS standard. It requires demonstrable controls on planning, production, inspection, and continuous improvement — PPAP, FMEA, SPC, and MSA — across every part shipped. We run the floor to that standard whether the customer is automotive or not.

  • PPAP Level 1 – 4 submissions
  • FMEA on every new program
  • SPC and Cp/Cpk capability studies
  • MSA on critical gauges
  • Customer-specific requirements (CSRs)
Q-02

ISO 9001:2015 — Quality Management System

Scope · Site-wide, all product lines

Our Quality Management System has been ISO 9001 certified since 2015. Every drawing, control plan, inspection record, and dispatch document is controlled — and audited annually by our certification body.

  • Document-controlled SOPs
  • Internal audits, twice annually
  • Management review and KPIs
  • Supplier qualification and re-audit
  • CAPA and customer-complaint loop
Q-03

ISO 14001 — Environmental Management System

Scope · Site environmental management

Brass manufacturing creates swarf, coolant, and emissions. ISO 14001 forces us to measure them, reduce them, and report them. Coolant is filtered and recirculated; brass swarf is segregated, briquetted, and returned to the alloy stream; environmental aspects are reviewed quarterly.

  • Brass swarf briquetting and recycling
  • Closed-loop coolant filtration
  • Energy and water reduction targets
  • Environmental aspects register
  • Compliance with Gujarat PCB norms
Q-04

ISO 45001 — Occupational Health & Safety

Scope · Site-wide, including contractors

ISO 45001 is our framework for keeping the people on the floor safe. Risk assessments, PPE compliance, near-miss reporting, and emergency drills are run on a documented cycle — and audited annually.

  • Hazard identification register
  • Mandatory PPE and machine guarding
  • Near-miss reporting and CAPA
  • Monthly safety committee
  • Annual emergency response drills
Q-05

PED 2014/68/EU — Pressure Equipment Directive

Scope · Pressure-equipment exports

For brass parts that bear pressure into the EU market, the Pressure Equipment Directive applies. We manufacture pressure-bearing brass components under a PED framework — material certification, traceability, and witness testing where required.

  • Pressure-bearing brass under PED scope
  • Material certification to EN 10204 3.1
  • Hydrostatic / leak testing
  • Witness testing on request
  • Compliance documentation per lot
Testing facilities

If the part can’t be measured, we don’t ship it.

Our metrology room sits adjacent to the machining floor — not in a separate building. CMM, profile projector, hardness, surface finish, and leak test are all on-site, calibrated quarterly, and traceable to NABL-accredited masters.

Brasstech precision metrology room — CMM, profile projector, hardness, and surface finish testing

CMM — coordinate measuring machine

Bridge-type CMM with stylus probing, ±2 µm accuracy. Used for first-off approval, in-process audits, and PPAP dimensional reports.

Profile projector & video measuring

100× magnification profile projector for thread profiles, knurl geometry, and small-feature dimensional verification.

Pressure & leak test rigs

Hydrostatic, pneumatic, and underwater leak test rigs for gas, plumbing, and fuel-dispenser parts. 100% test recorded per lot.

Hardness & surface finish

Rockwell / Brinell hardness testers and contact / non-contact surface finish (Ra) gauges, NABL-traceable masters.

In-process SPC

Tabular SPC at the machine for critical dimensions, with Cp/Cpk reported on PPAP submissions and re-validated at agreed intervals.

Material verification

Incoming brass verified by mill certificate (EN 10204 3.1) and cross-checked on critical lots via spectro-analysis at our partner lab.

Traceability system

Raw heat to finished part — one record, five steps.

Every brass component we ship can be traced back to the heat number it was extruded from. If something does go wrong in the field — and over seventeen years it occasionally has — we can isolate the exact lot, the exact heat, and the exact operator within minutes.

Records are retained for seven years, archived digitally, and made available on customer audit.

  1. 01

    Raw heat

    Brass rod arrives with EN 10204 3.1 mill certificate. Heat number is logged against incoming lot.

  2. 02

    Work order

    Production work order ties heat number to part number, drawing revision, and operator.

  3. 03

    Production

    Machine setup, first-off approval, and in-process SPC are recorded against the work order lot.

  4. 04

    Inspection

    Final AQL inspection, CMM report, leak / pressure test (where applicable) recorded on the dispatch document.

  5. 05

    Dispatch

    Lot dispatched with packing list, COC (Certificate of Conformance), and on request EN 10204 3.1 mill certificate copy.

Auditing us?

Customer audits welcome. Let’s schedule one.

We host customer and third-party audits at our Jamnagar facility year-round, and submit PPAP / FAI packages on request.